Category Archives: 3d printer

Sugar As A Bed Adhesive For 3D Printing

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3D printers, like most CNC machines, reward careful thought and trial and error. It’s important to use the correct machine settings and to prepare the build environment properly in order to get good results. Fused Filament Fabrication printers rely on melting plastic just so in the production of parts, and have their own set of variables to play with. [Mysimplefix] has been exploring various solutions to bed adhesion and found something that seems to work perfectly, right in the pantry.

That’s right, this solution to the problem of bed adhesion is more commonly stirred into your coffee every morning – …read more

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How Not to Design a 3D Printed Belt Clamp

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[Mark Rehorst] has been busy with his Ultra MegaMax Dominator (UMMD) design for a 3D printer, and one of the many things he learned in the process was how not to design a 3D printed belt clamp. In the past, we saw how the UMMD ditched the idea of a lead screw in favor of a belt-driven Z axis, but [Mark] discovered something was amiss when the belts were flopping around a little, as though they had lost tension. Re-tensioning them worked, but only for a few days. It turned out that the belt clamp design he had chosen led …read more

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Dexterity Hand is a Configurable Prosthetic Hand

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One of the interesting benefits of the 3D printing revolution is the dramatic increase in availability of prosthetics for people with virtually any need. With a little bit of research, a 3D printer, and some trial and error, virtually anyone can build a prototype prosthetic to fit them specifically rather than spend thousands of dollars for one from a medical professional. [Dominick Scalise] is attempting to flesh out this idea with a prosthetic hand that he hopes will be a useful prosthetic in itself, but also a platform for others to build on or take ideas from.

His hand is …read more

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3D Printer Warning: Heating Plastic To High Temps is Not Healthy

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If you’ve ever tried to cut a piece of acrylic with a tool designed to cut wood or metal, you know that the plastic doesn’t cut in the same way that either of the other materials would. It melts at the cutting location, often gumming up the tool but always releasing a terrible smell that will encourage anyone who has tried this to get the proper plastic cutting tools instead of taking shortcuts. Other tools that heat up plastic also have this problem, as Gizmodo reported recently, and it turns out that the plastic particles aren’t just smelly, they’re toxic. …read more

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Expanding 3D Printer Bed Stays True Under Fire

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It’s hard to pass up another lesson in good machine design brought to us by [Mark Rehorst]. This time, [Mark] combats the relentless forces of bed deformation due to thermal expansion.

Did you think your printer stayed the same size when it heated up? Well, think again! According to [Mark’s] calculations, when heated, the bed can expand by as much as half a millimeter in the x/y direction. While x/y deformation seems like something we can ignore, that’s not always true. If our bed is rigidly fixed in place, then that change in dimension will only result in a …read more

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The Bolt-On Peristaltic Pump

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With the proliferation of 3D printing in the new millennium, stepper motors are no longer those idle junkbox inhabitants you pulled out of a dot matrix in 1994 and forgot about ever since. NEMA standard parts are readily available and knocking about just about everywhere. Now, you can readily turn a stepper motor into a peristaltic pump with just a few simple 3D printed parts.

The pump consists of a bracket that fits on to a standard NEMA-14 stepper motor frame. A rotor is then fitted to the motor shaft, constructed out of a 3D printed piece fitted with a …read more

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Ghost Rider Costume Is Smoking Hot

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It’s that spooky time of year once again, with pumpkins and cobwebs as far as the eye can see. This year, [Mikeasaurus] has put together something really special – a Ghost Rider costume with some amazing effects.

The costume starts with the skull mask, which started with a model from Thingiverse. Conveniently, the model was already set up to be 3D printed in separate pieces. [Mike] further modified the design by cutting out the middle to make it wearable. The mask was printed in low resolution and then assembled. [Mike] didn’t worry too much about making things perfect early on, …read more

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10,000-Year-Old Camera Lens Takes Striking Pictures

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The first photograph was taken sometime in the early 1800s, and through almost two centuries of development we’ve advanced through black-and-white, the video camera, and even high-speed cameras that can take thousands of frames per second. [Mathieu Stern] took a step back from all of the technological progress of the past two hundred years, though, and found a lens for his camera hidden in the glacial ice of Iceland.

Ice in this part of the world has been purified over the course of 10,000 years, and [Mathieu] realized that with this purity the ice could be formed into a workable …read more

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3D Printing, Halloween Style

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The wonders of 3D printing don’t stop coming. Whether it’s printing tools on the International Space Station, printing houses out of concrete, or just making spare parts for a child’s toy, there’s virtually nothing you can’t get done with the right 3D printer, including spicing up your Halloween decorations.

Not only is this pumpkin a great-looking decoration for the season on its own, but it can also transform into a rather unsettling spider as well for a little bit of traditional Halloween surprise. The print is seven parts, which all snap into place and fold together with a set of …read more

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