Open Source SLA Printer Software Slices from the Browser

Resin-based SLA printers need a different slicing algorithm from “normal” melted-plastic printers. Following their latest hackathon, [Matt Keeter] and [Martin Galese] from Formlabs have polished off an open source slicer, and this one runs in your browser. It’s Javascript, so you can go test it out on their webpage.

Figuring out whether or not the voxel is inside or outside the model at every layer is harder for SLA printers, which have to take explicit account of the interior “empty” space inside the model. [Matt] and [Martin]’s software calculates this on the fly as the software is slicing. To do …read more

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CNC Drag Knife Upgrade with Off-the-Shelf Blades

Drag Knives seem to be the overshadowed awkward kid on the playground of CNC equipment, but they have a definitive niche making stencils, vinyl stickers, and paper cuts. Unfortunately, the drag knife blades for CNC routers are pricey — over $100 for a single blade. [Brian] at the Grunblau Design Studio took the price point as a challenge to build his own end-effector. A few iterations later, he’s created his very own drag knife blade tool that accepts replaceable steel blades for cutting.

From constraint-driven concept, to a 3D printed proof-of-concept, to a fully machined aluminum prototype, [Brian’s] efforts hit …read more

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Up-Close and Personal with Laser Cuts

Plenty of materials take the heated edge of a laser beam quite well, but many others don’t. Some release toxic fumes; others catch fire easily. For all the materials that don’t cut well (PVC and FR4, we’re looking at you!) and for those that do (hello, acrylic and Delrin) they’re each reacting to the heat of the laser beam in different ways. Lucky for us, these ways are well-characterized. So let’s take a look at how a laser cutter actually cuts through materials.

But First: Why a Laser?

If we journey outside on a sunny day with a magnifying glass …read more

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Insanely-Quick 3D Tracking with 1 Camera

Let’s face it: 3-dimensional odometry can be a computationally expensive problem often requiring expensive 3D cameras and optimized algorithms that can be difficult to wrap our head around. Nevertheless, researchers continue to push the bounds of visual odometry forward each year. This past year was no exception, as [Christian], [Matia], and [Davide] have tipped the scale in terms of speed with an algorithm that can track itself in 3D in real time.

In the video (after the break), the landmarks are sparse, the motion to track is relentlessly jagged, but SVO, or Semi-Fast Visual Odometry [PDF warning], …read more

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The Hacker’s Notebook: a Mission Log for Every Project

While “writing it down” might seem like common sense, it wasn’t always the case. From the times of Ancient Greece, Plato tells a story of a worried Egyptian King, who, upon witnessing the invention of writing, remarks,

“If men learn this, it will implant forgetfulness in their souls; they will cease to exercise memory because they rely on that which is written, calling things to remembrance no longer from within themselves, but by means of external marks. [1]”

To some, the notebook was a dangerous device, a thief that would rob us of our memories [2]. Fortunately, these days, there’s …read more

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Aligning Invisible Lasers on-the-cheap

Lining up the beam from your homebrew (or retrofitted) laser cutter doesn’t come without its challenges. For instance, how do I use my remaining eye to align an invisible beam that has enough power to burn through some objects in its path? Some of us will go through the extra hassle and expense of mixing in a visible guide that traces the path of the CO2 laser. For the penny-pinchers out there, though, [Stephen] has us covered with an inexpensive technique that will cut you down by only a few strips of masking tape.

Stephan’s technique is simple, but elegant. …read more

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Philip Friedin takes us on a Deep Dive into his OSHChip

Once a month, Bay-area hackers and engineers-by-night gather in the grand office of our evil overlords (Supplyframe) and take us on an adventure in hardware. This past month, [Philip Friedin] gave us the hands-on tour of the OSHChip, a project we’ve seen floating around our pages for the last year. OSHChip might look like another open source development board, but the DIP package and all the packaged features are telltale signs that OSHChip is the offspring of a seasoned double-E. Scroll down to watch his presentation in full.

[Philip] gave us a few extra tweaks that make the OSHChip a …read more

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