Author Archives: John Baichtal

Cable Bots, Arise! Domination of the Universe is at Hand

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Most CNC robots people see involve belts and rails, gantries, lead screws, linear bearings, and so forth. Those components need a rigid chassis to support them and to keep them from wobbling during fabrication and adding imperfections to the design. As a result, the scale is necessarily small — hobbyist bots max out at cabinet-sized, for the most part. Their rigid axes are often laid out at Cartesian right angles.

One of the exceptions to this common configuration is the delta robot. Deltas might be the flashiest of CNC robots, moving the end effector on three arms that move to …read more

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Hackaday Prize Entry: Pyrotechnics Sequencer with Wireless Control

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[visualkev]’s friend was putting on his own fireworks show by lighting each one in turn, then running away. It occurred to [visualkev] that his friend wasn’t really enjoying the show himself because he was ducking for cover instead of watching the fun. Plus, it was kind of dangerous. Accordingly, he applied his hacker skills to the challenge by creating a custom fireworks sequencer.

He used a custom PCB from OSH Park with an ATMega328P controlling eight TPIC6C595 8-bit shift registers, which in turn trip the 64 relays connecting to the fireworks. A 5V regulator supplies the project from 5 5AA …read more

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3D-Printed Kwikset Keys Parametrically

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Good ol’ Kwikset-standard locks were introduced in 1946 and enjoyed a decades-long security by obscurity. The technology still stands today as a ubiquitous and fairly minimal level of security. It’s the simplest of the various standards (e.g., Master, Schlage, etc.) with a mere five pins with values ranging from 1 (not cut down hardly at all) to 7 (cut deeply). This relative simplicity made the Kwikset the ideal platform for [Dave Pedu] to test his 3D-printed keys.

Rather than simply duplicating an existing key, [Dave] created a parametric key blank in OpenSCAD; he just enters his pin settings and the …read more

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Ask Hackaday: What Tools Do You Reach For First?

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Let’s face it, in your workshop there are convenient tools, and there are quality tools, but so often they aren’t both. Think back to the tools you reach for first. Very often for me, speed and convenience win out. I don’t want to look too hard for that drill or saw, and want them to work as expected when I reach for them. At the same time, there are some tools that simply must be stored away, and can’t perch on my workbench forever or sit on a shelf.

It really is a balancing act sometimes. I don’t have a …read more

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It’s A Wall-Mounted Dremel Workstation!

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We’ve all seen Dremel drill presses, but [Tuomas Soikkeli] has created a full-fledged (albeit miniature) workstation using his Dremel as the motor. He has a gnome-sized belt sander with what appear to be skateboard wheels turning the belt, with the Dremel’s toolhead tensioning the belt and turning it as well. There’s a wee table saw, petite lathe, cute router, etc.

The Dremel attaches to the base via the 3/4-to-1/2 threaded end upon which specialized tool ends may be connected, and which DIY add-ons (like this light ring that we published previously) typical connect. Though in truth the threaded end varies …read more

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This 3D Cable Printer Remixes the Delta

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When last we ran into [Daren Schwenke] he was showing off his 6-color delta printer that changes colors seamless mid-print. Right now he’s working on a printer that uses tensioned cables to precisely move a toolhead while maintaining enough solidity that [Daren] can tap on the toolhead without it budging at all.

It’s much more simple a rig than a gantry-style 3D printer, with a chassis shaped like a geodesic polyhedron consisting of fiberglass trusses (those driveway markers) secured by 3D-printed lugs, all controlled by a Beaglebone Green and four steppers. A key element of the build is the central …read more

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Hackerspaces are Hard: Safety

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Safety is one of those topics that often elicits a less-than-serious response from some tool users. For these folks, they assume their elite skills will protect them and as long as they pay attention, they never will get hurt. This explains the prevalence of the nickname “Stubby” among this population. On the opposite end of the spectrum, safety is also one of those areas where people who don’t know a lot about tools can overreact. Imagine a whole table of kids wearing goggles as one of them gingerly melts some solder. You don’t want solder in your eye, but that’s …read more

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Hackaday Prize Entry: UAProsthetics, a Powered Hand

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One of the great successes of desktop 3D printers is custom prosthetics and orthotics. For a fraction of the price of a prosthetic arm, you can buy a machine capable of producing hundreds of completely customizable prosthetics. [Taran Ravindran]’s project in the running for the 2017 Hackaday Prize follows the long tradition of building customized prosthetics. His prosthetic hand designed to be simpler and cheaper than conventional artificial limbs while still giving us some innovation in how this hand will move.

The digits on [Taran]’s hand are controlled by linear servos pulling on a series of Bowden cables. One servo …read more

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Casa Jasmina Two Years On

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[Bruce Sterling], author of fiction and nonfiction tomes aplenty, wrote up one of his projects for Makezine: Casa Jasmina, an IoT “house of the future”. Located in Torino, Italy, it was built upstairs from the Torino Fab Lab as a collaboration between [Bruce], his wife [Jasmina Tesanovic], and a number of other contributors. The original vision was for Casa Jasmina to be jam packed with cool laser-cut furniture, glowing LED projects, and other Maker Faire goodies.

In his piece, however, [Bruce] dials back Casa Jasmina’s technology focus. At a time when people add dodgy WiFi-capable devices to their house willy-nilly, …read more

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Hackaday Prize Entry: Personal Guardian Keeps an Eye Out

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The Personal Guardian is a wearable tracking and monitoring device intended to help vulnerable people. The project goal is to allow these patients as much independence and activity as possible without a caregiver needing to be present. Wearing a sensor package might allow a memory care patient (for instance) greater freedom to wander.

The device consists of an Arduino 101 development board with a GSM shield that it uses to send SMS messages to the caregiver — for instance, if the accelerometer shows the patient fell over, or moved beyond certain GPS coordinates. Furthermore, the care-giver can monitor the device …read more

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