Robotic Arm Sports Industrial Design, 3D-Printed Cycloidal Gears

[Petar Crnjak]’s Faze4 is a open source robotic arm with 3D printable parts, inspired in part by the design of industrial robot arms. In particular, [Petar] aimed to hide wiring and cables inside the arm as much as possible, and the results look great! Just watch it move in the …read more

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Gaze Inside the Valve Index VR Headset in Detailed Teardown

Want to see what exactly is inside the $500 (headset only price) Valve Index VR headset that was released last summer? Take a look at this teardown by [Ilja Zegars]. Not only does [Ilja] pull the device apart, but he identifies each IC and takes care to point out some …read more

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Folding Raspberry Pi Enclosure Prints in One Piece, No Screws in Sight

[jcprintnplay] has challenged himself to making Raspberry Pi cases in different ways, and his Fold-a-Pi enclosure tries for a “less is more” approach while also leveraging the strong points of 3D printing. The enclosure prints as a single piece in about 3 hours, and requires no additional hardware whatsoever.

The …read more

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3D Printable Kinematic Couplings, Ready To Use

Time may bring change, but kinematic couplings don’t. This handy kinematic couplings resource by [nickw] was for a design contest a few years ago, but what’s great is that it includes ready-to-use models intended for 3D printing, complete with a bill of materials (and McMaster-Carr part numbers) for hardware. The …read more

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See the Science Behind VR Display Design, and What Makes a Problem Important

VR headsets are more and more common, but they aren’t perfect devices. That meant [Douglas Lanman] had a choice of problems to address when he joined Facebook Reality Labs several years ago. Right from the start, he perceived an issue no one seemed to be working on: the fact that …read more

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TinyPilot Provides KVM-over-IP, With Low Cost and Even Lower Latency

Remote access is great, but if the machine stops booting, ceases to connect to the network, or needs low-level interaction like BIOS settings or boot management, remote access is worthless because it’s only available once the host computer is up and running. The usual solution is to drag a keyboard …read more

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Automated Part Removal Gets Serious with the Chain Production Add-on

Giving a 3D printer the ability to remove its own prints means that it can crank out part after part automatically, without relying on a human operator between jobs. [Damien Weber] has done exactly that to his Prusa MK3/S printer, with what he calls the Chain Production Add-on.

[Damien]’s approach …read more

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Spoofing an Analog Rotary Knob with an ATtiny, and Vampiric Power

[Mitxela]’s repair of a Roland JV-1080 (a rack-mounted 90s-era synthesizer) sounds simple: replace a broken rotary encoder on the front panel. It turned out to be anything but simple, since the part in question is not today’s idea of a standard rotary encoder at all. The JV-1080 uses some kind …read more

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Learn the Secrets of Matching Bottle Cap Threads To One Another

Do you want to design something to match existing threads on a bottle, or a cap? It turns out there’s an easier way than reaching tiredly for the calipers and channeling one’s inner reverse-engineer. Bottle cap threads — whose industry term is the neck finish — aren’t arbitrary things; they …read more

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3D Printering: Selling Prints, and Solving the Pickup Problem

After getting a 3D printer up and running, it’s not uncommon for an enterprising hacker to dabble in 3D printing to make a little money on the side. Offering local pickup of orders is a common startup choice since it’s simple and avoids shipping entirely. It’s virtually tailor-made to make …read more

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