Author Archives: Donald Papp

Improving Mister Screamer; an 80 Decibel Filament Alarm

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I created a prototype 3D printer filament alarm that worked, but the process also brought some new problems and issues to the surface that I hadn’t foreseen when I first started. Today I’m going to dive further into the prototyping process to gain some insight on designing for a well-specified problem. What I came up with is an easy to build pendant that passively hangs from the filament and alerts you if anything about that changes.

I began with a need to know when my 3D printer was out of filament, so that I could drop whatever I was doing …read more

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Formlabs Announces a Desktop SLS 3D Printer

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Formlabs have just announced the Fuse 1 — a selective laser sintering (SLS) 3D printer that creates parts out of nylon. Formlabs is best known for their Form series of resin-based SLA 3D printers, and this represents a very different direction.

SLS printers, which use a laser to sinter together models out of a powder-based material, are not new but have so far remained the domain of Serious Commercial Use. To our knowledge, this is the first time an actual SLS printer is being made available to the prosumer market. At just under 10k USD it’s definitely the upper end …read more

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Watch the ClearWalker Light Up and Dip Its Toes

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[Jeremy Cook]’s latest take on the Strandbeest, the ClearWalker, is ready to roll! He’s been at work on this project for a while, and walks us through the electronics and control system as well as final assembly tweaks. The ClearWalker is fully controllable and includes a pan and tilt camera as well as programmable LED segments, and even a tail.

When we last saw [Jeremy] at work on this design, it wasn’t yet functional. He showed us all the important design and assembly details that went into creating a motorized polycarbonate version of [Theo Jansen’s] classic Strandbeest design; there’s far …read more

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Practical Enclosure Design, Optimized for 3D Printing

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[3D Hubs] have shared a handy guide on designing practical and 3D printing-friendly enclosures. The guide walks through the design of a two shell, two button remote control enclosure. It allows for a PCB mounted inside, exposes a USB port, and is optimized for 3D printing without painting itself into a corner in the process. [3D Hubs] uses Fusion 360 (free to hobbyists and startups) in their examples, but the design principles are easily implemented with any tool.

One of the tips is to design parts with wall thicknesses that are a multiple of the printer’s nozzle diameter. For example, …read more

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Hackaday Prize Entry: Rangefinder + Camera = SmartZoom

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The interesting thing about submissions for The Hackaday Prize is seeing unusual projects and concepts that might not otherwise pop up. [ken conrad] has a curious but thoughtfully designed idea for Raspberry Pi-based SmartZoom Imaging that uses a Pi Zero and camera plus some laser emitters to create a device with a very specific capability: a camera that constantly and dynamically resizes the image make the subject appear consistently framed and sized, regardless of its distance from the lens. The idea brings together two separate functions: rangefinding and automated zooming and re-sampling of the camera image.

The Raspberry Pi uses …read more

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JeVois Machine Vision Camera Nails Demo Mode

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JeVois is a small, open-source, smart machine vision camera that was funded on Kickstarter in early 2017. I backed it because cameras that embed machine vision elements are steadily growing more capable, and JeVois boasts an impressive range of features. It runs embedded Linux and can process video at high frame rates using OpenCV algorithms. It can run standalone, or as a USB camera streaming raw or pre-processed video to a host computer for further action. In either case it can communicate to (and be controlled by) other devices via serial port.

But none of that is what really struck …read more

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VR Mech’s Missing Link: The Phone in Your Pocket

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In the process of making a homemade Mech Combat game that features robot-like piloted tanks capable of turning the cockpit independent of the direction of movement, [Florian] realized that while the concept was intuitive to humans, implementing it in a VR game had challenges. In short, when the body perceives movement but doesn’t feel the expected acceleration and momentum, motion sickness can result. A cockpit view that changes independently of forward motion exacerbates the issue.

To address this, [Florian] wanted to use a swivel chair to represent turning the Mech’s “hips”. This would control direction of travel and help provide …read more

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Endstops That Stay Out of the Way

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In the course of building a new delta printer, [thehans] decided he needed his own endstop design that used minimal hardware. Endstops are just switches that get hit when the printer moves at the extreme of an axis, but [thehans] wanted something with a bit of refinement for his BigDelta 3D Printer build.

The result is a small unit that cradles a microswitch and needs only a single zip tie that mounts flush, resulting in a super tidy looking piece. In addition, it mounts on the delta’s v-slot rails such that the mount does not take up any of the …read more

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Turn that Pi Zero into a Streaming Camera, Step-by-Step

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What makes [mwagner1]’s Raspberry Pi Zero-based WiFi camera project noteworthy isn’t so much the fact that he’s used the hardware to make a streaming camera, but that he’s taken care to document every step in the process from soldering to software installation. Having everything in one place makes it easier for curious hobbyists to get those Pi units out of a drawer and into a project. In fact, with the release of the Pi Zero W, [mwagner1]’s guide has become even simpler since the Pi Zero W now includes WiFi.

Using a Raspberry Pi as the basis for a WiFi …read more

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CNC Turns Empty Cans into Action Figures

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[apollocrowe] at Carbide 3D (a company that does desktop CNC machines) shared a project of his that spent years being not-quite-there, but recently got dusted off and carried past the finish line. His soda can robot action figures were originally made by gluing a paper design to aluminum from a soda can, but [apollocrowe] was never really able to cut the pieces as reliably or as accurately as he wanted and the idea got shelved. With a desktop CNC machine to take care of accurate cutting, the next issue was how to best hold down a thin piece of uneven …read more

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