Dog Bowls Show the Versatility of Ceramic Slip Casting

Here at Hackaday, we feature projects that are built of just about every material imaginable. Silicon-spangled fiber-reinforced epoxy resin is our primary medium, but we see plastic, wood, steel, aluminum, and even textiles from time to time. It’s not often we see slip-cast ceramic molding, though, and when it pops …read more

Continue reading Dog Bowls Show the Versatility of Ceramic Slip Casting

Casting Concrete with 3D Printed Molds

[Thomas Sanladerer] wanted to create some molds using 3D printing for concrete and plaster. He used a delta printer with flexible filament and documented his process in the video below.

If you’ve printed with flexible filaments before, you know you need an extruder that has a contained path. [Tom] borrowed a printer, but it didn’t have that kind of set up. The first step was to swap extruders with another printer.

Some scrap wood made a box for the positive model. [Tom] used a concrete-based mortar since he didn’t have real concrete ready for this test piece. However, his ultimate …read more

Continue reading Casting Concrete with 3D Printed Molds

Fail Of The Week: Casting A Bolt In A 3D-Printed Mold

Here’s a weird topic as a Fail of the Week. [Pete Prodoehl] set out to make a bolt the wrong way just to see if he could. Good for you [Pete]! This is a great way to learn non-obvious lessons and a wonderful conversation starter which is why we’re featuring it here.

The project starts off great with a model of the bolt being drawn up in OpenSCAD. That’s used to create a void in a block which then becomes two parts with pegs that index the two halves perfectly. Now it’s time to do the casting process and this …read more

Continue reading Fail Of The Week: Casting A Bolt In A 3D-Printed Mold

This Mask Will Make You A Psycho

Videos games are a cornucopia of project ideas well-suited to the talents of makers and hackers, and Halloween is as good a time as any to show them off! Reddit user [Tavarin], a huge fan of the Boderlands video games, whipped up a plaster mask — replete with glowing eyes — of one of the game’s signature enemies: the Psycho.

[Tavarin]’s secret to forming comfortable plaster masks is to open his jaw while the wrap is setting  — that way he’ll be able to talk without breaking the mask off his face. Hot gluing in and modifying a 60mm PC …read more

Continue reading This Mask Will Make You A Psycho