Category Archives: Curated

Hacking When It Counts: Spy Radios

Posted on by

World War II can be thought of as the first electronic war. Radio technology was firmly established commercially by the late 1930s and poised to make huge contributions to the prosecution of the war on all sides. Radio was rapidly adopted into the battlefield, which led to advancements in miniaturization and ruggedization of previously bulky and fragile vacuum tube gear. Radios were soon being used for everything from coordinating battlefield units to detonating anti-aircraft artillery shells.

But it was not just the battlefields of WWII that benefitted from radio technology. From apartments in Berlin to farmhouses in France, covert agents …read more

Continue reading Hacking When It Counts: Spy Radios→

Lessons in Small Scale Manufacturing From The Othermill Shop Floor

Posted on by

Othermachine Co. is not a big company. Their flagship product, the Othermill, is made in small, careful batches. As we’ve seen with other small hardware companies, the manufacturing process can make or break the company. While we toured their factory in Berkeley California, a few interesting things stood out to us about their process which showed their manufacturing competence.

It’s not often that small companies share the secrets of their shop floor. Many of us have dreams of selling kits, so any lessons that can be learned from those who have come before is valuable. The goal of any manufacturing …read more

Continue reading Lessons in Small Scale Manufacturing From The Othermill Shop Floor→

Yak Shaving: Hacker Mode vs Maker Mode

Posted on by

When I start up a new project, one that’s going to be worth writing up later on, I find it’s useful to get myself into the right mindset. I’m not a big planner like some people are — sometimes I like to let the project find its own way. But there’s also the real risk of getting lost in the details unless I rein myself in a little bit. I’m not alone in this tendency, of course. In the geek world, this is known as “yak shaving“.

The phrase comes obliquely from a Ren and Stimpy episode, and refers to …read more

Continue reading Yak Shaving: Hacker Mode vs Maker Mode→

From Project To Kit: Getting The Hardware Right

Posted on by

In the previous article in this series on making a personal electronic project into a saleable kit, we looked at the broader picture of the kit market for a new entrant, the importance of gauging whether or not your proposed kit has a viable niche and ensuring that it has a good combination of buildability, instructions, and quality. In this article we will look at specifying and pricing the hardware side of a kit, illustrating in detail with an example project. The project we’ve chosen is a simple NE555 LED flasher which we haven’t built and have no intention of …read more

Continue reading From Project To Kit: Getting The Hardware Right→

How To Build Anything With Delrin And A Laser Cutter — Advanced Tricks

Posted on by

Everyone wants their prototypes to look polished, as opposed to looking like 3D-squirted weekend afterthoughts. The combination of Delrin and a Laser Cutter make this easy, especially if you learn a few tricks-of-the-trade that will make your assemply pop, both functionally and aesthetically.

Last time, we took a deep dive into fabbing parts with Delrin and a typical 40-watt laser cutter, and we discussed some of the constraints of the material. More recently, [Gerrit] gave us a close look at the material itself. It’s been about a year since our first post, but the list of tricks is far from …read more

Continue reading How To Build Anything With Delrin And A Laser Cutter — Advanced Tricks→

Electrostatic Loudspeakers: High End HiFi You Can Build Yourself

Posted on by

If you have an interest in audio there are plenty of opportunities for home construction of hi-fi equipment. You can make yourself an amplifier which will be as good as any  available commercially, and plenty of the sources you might plug into it can also come into being on your bench.

There will always be some pieces of hi-fi equipment which while not impossible to make will be very difficult for you to replicate yourself. Either their complexity will render construction too difficult as might be the case with for example a CD player, or as with a moving-coil loudspeaker …read more

Continue reading Electrostatic Loudspeakers: High End HiFi You Can Build Yourself→

Electrostatic Loudspeakers: High End HiFi You Can Build Yourself

Posted on by

If you have an interest in audio there are plenty of opportunities for home construction of hi-fi equipment. You can make yourself an amplifier which will be as good as any  available commercially, and plenty of the sources you might plug into it can also come into being on your bench.

There will always be some pieces of hi-fi equipment which while not impossible to make will be very difficult for you to replicate yourself. Either their complexity will render construction too difficult as might be the case with for example a CD player, or as with a moving-coil loudspeaker …read more

Continue reading Electrostatic Loudspeakers: High End HiFi You Can Build Yourself→

Retrotechtacular: Old Transistors

Posted on by

Transistors have come a long way. Like everything else electronic, they’ve become both better and cheaper. According to a recent IEEE article, a transistor cost about $8 in today’s money back in the 1960’s. Consider the Regency TR-1, the first transistor radio from TI and IDEA. In late 1954, the four-transistor device went on sale for $49.95. That doesn’t sound like much until you realize that in 1954, this was equivalent to about $441 (a new car cost about $1,700 and a copy of life magazine cost 20 cents). Even at that price, they sold about 150,000 radios.

Part of …read more

Continue reading Retrotechtacular: Old Transistors→

The Othermill Is Something Else

Posted on by

I’ll admit. When I saw the Othermill for the first time I thought it was just another mill with cheap Chinese hardware inside sold as a premium. I’m ashamed to say that I even trash talked it a little bit. It gave me another chance to relearn that I should always do my research before being a jerk, check my assumptions thoroughly, and even then it’s not recommended. Other Machine Company was kind enough to let me swing by the office in Berkeley California. [Danielle], the CEO, led me through the design of the mill as well as the challenges …read more

Continue reading The Othermill Is Something Else→

Sonic 3D Printer Auto Bed Leveling Makes Swoosh

Posted on by

3D Printering: the final frontier. These are the voyages of another 3D printer hack. Its mission: to explore strange new ways of leveling a print bed.

So far, we’ve had servo probes, Allen key probes, Z-sled probes, inductive and capacitive contactless switches, just to name a few. All of them allow a 3D printer to probe its print bed, calculate a correction plane or mesh, and compensate for its own inherent, time variant, inaccuracies.

These sensors are typically mounted somewhere on the print head and introduce their own sensor offset, which has to be precisely calibrated for the whole thing …read more

Continue reading Sonic 3D Printer Auto Bed Leveling Makes Swoosh→